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Web-Based
Decision Support
& Data Collection
Solutions for the Electronics Industry
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"... Making Better Decisions
Faster"
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Shop Floor Connect - Web-based Data Collection
| Shop Floor
Connect (SFConnect) is a data collection framework that offers the
widest range of robust links to commercial Automated Test Equipment (ATE) in the
electronics industry. SFConnect features a comprehensive data
collection solution that leverages an extensive data collection format that was
specifically designed for electronics manufacturing, standard automated data collection
links to commercial ATE, and a flexible data movement mechanism. SFConnect
enables electronics manufacturers to collect the test, defect, and quality data needed to
facilitate real-time decision support on the shop floor or across the manufacturing supply
chain. The SFConnect
Framework is made up of the following modules:
Data
Collection Server
Data Collection Links
Data
Collection Format
Data Collection Format API
Manual Data
Entry
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Stay CONNECTED to your
data & global supply chain ...
...
regardless of where your products are being manufactured. |
Data Collection
Links - DCLinks
Derbys DCLinks is a family of
robust automated data collection links supporting the widest range of commercial test
equipment in the industry. A list of some of the standard tester links provided by
Derby is shown below.
In-circuit Test Links & Manufacturing Defect
Analyzers |
| Agilent
307X |
| Agilent
306X |
| Acculogic
Flying Scorpion |
| Acculogic
Scorpion Incircuit Test |
| Acculogic
Sprint 4510 Flying Prober |
| Checksum
TR-X Series |
| GenRad
GR228X |
| GenRad
TestStation |
| Scorpion
Technologies FlyingScorpion |
| Scorpion
Technologies InlineScorpion |
| SPEA
4040 Flying Probe Tester |
| Takaya
Flying Probe Tester ATP-8400 & ATP-9400 |
| Teradyne
Javelin 1004 |
| Teradyne
Z18XX |
| Teradyne
Spectrum 88XX |
| Test
Research Inc, TR8000 & TR8100 Series |
| Test
Research Inc, TR5000 & TR500 Series |
Vision and X-Ray Test Links |
| Agilent
5DX X-Ray |
| MVP
Optical Inspection |
| Orbotech
AOI & Verification/Repair Station |
| Teradyne
XStation HS 4010 X-Ray Tester |
Functional Test Links |
| Agilent
79000 Telecom Tester |
| Agilent
TS-5500 Cellular Phone Functional Test Platform |
| Agilent
TS-5400 Automotive Functional Test Platform |
| Agilent
FTS-40 Functional Tester |
Test Executive Software Links |
| Agilent
TestExec SL |
| Agilent
VEE |
| Accumeasure
FTM |
| GenRad
Navigate |
| National
Instruments Labview |
Other ATE Links |
| Agilent
4062 IC Tester |
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Data Collection Server - DCServer
The DCServer is the
workhorse behind SFConnect, which is responsible
for collecting and moving data in real-time from the shop floor to the appropriate Derby
or third party software application. The DCServer can also be configured to send
shop floor data to multiple sites in the supply chain to facilitate information
interchange within an enterprise or between Contract
Manufacturers and Original
Equipment Manufacturers .
DCServer can collect raw data in most ASCII formats, including Derby's DCFormat,
Agilent 3070 Format, Teradyne/Genrad Formats, and custom formats. This enables the
SFConnect Framework to link to any commercial, custom, or in-house test solutions that
supports data logging.
A license to use Derbys DCFormat is also included with
the DCServer.
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Data
Collection Format - DCFormat
SFConnect also provides a data
collection format (DCFormat), which has been specifically designed to meet the
decision support needs of the electronics industry. DCFormat is unique in its
capability to handle a wide variety of shop floor data including measurement, event,
failure and process data. A license to use Derbys DCFormat is included with the Data
Collection Server.
DCFormat was originally designed to work with test data
formats designed by Hewlett-Packards Manufacturing Test Division in the early
eighties. Since 1990, Derby has continued to enhance and extend DCFormat, which has
resulted in an extensive data collection framework that can be used to support automated
data collection links to commercial or custom test and repair solutions.
A complete range of knowledge-based assets (including a
comprehensive data dictionary) has also been developed to enable Derby customers, system
integrators, and technology partners to create their own seamless links (based on DCFormat)
to in-house, or custom functional testers. Many leading manufacturers within Derby's
installed base have adopted DCFormat to enhance and extend their shop floor and
supply chain data collection capability.
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Data Collection
Format API - DCF-API
Functional test systems today are typically based on a commercial or
in-house test executive platform that has been designed to specifically address the
programming needs of Test Engineering. However, the data logging capability of these test
executive platforms may be limited, which can make automated data collection from
functional test difficult!
The DCF API is a programming tool that enables test developers to add a commercial data
collection framework (based on Derbys DCFormat) to their functional test programs.
With the DCF API, test developers can embed standard function calls in their test programs
that generate the measurement, failure and event data needed for advanced engineering
decision support and quality management. The DCF API converts all data collected to
DCFormat records before automatically sending them on to the Derby Data Collection Server
for distribution.
Benefits of the DCF API are:
Robust and consistent mechanism for generating test data
records at functional test - Reduces test development
effort.
Data abstraction between the tester and the data collection
framework - Reduces on-going test program maintenance &
support.
Forward compatibility with updates to Shop Floor Connect
and DCFormat - Simplifies on-going software support.
The DCF API allows functional test systems to become an integral part of the decision
support network, enabling electronics manufacturers to make better decisions faster.
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Manual Data Entry
- MaDE
MaDE is a PC-based, manual data entry solution that collects
raw data from the shop floor and is part of Derbys data collection framework. MaDE
also supports data collection via a web browser. MaDE comes with a set of standard, manual
data entry templates that can be used as is, or can be modified to meet the needs
of a specific manufacturing environment. The MaDE server collects raw data from the shop
floor, converts it to Derbys DCFormat, then transfers it to Shop Floor
Connects Data Collection Server (DCServer), which then distributes the data
to the appropriate software applications.
MaDE combines standard, PC-based applications with
field-proven data collection expertise. The MaDE application runs on Microsoft Windows
2000/XP, and uses interface design components based on Microsoft Active Server Pages
(ASP.NET) technology.
MaDE Features
PC-Based solution
with web browser clients
User modifiable
data entry screens (based on Microsofts Active Server Pages)
Easy to use
point-and-click or barcode data entry screens
Ready to use
manual data entry templates
Automatic data conversion to
Derbys Data Collection Format
Works with ALL TIMESolutions
software modules
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